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3.5kgs pilot plant freeze dryer
Benefits of 3.5kgs pilot plant freeze dryer:
1.Reduced Risk: By testing on a 3.5kgs pilot plant freeze dryer, companies can minimize the risk of costly errors or failures when scaling up to full production.
2.Cost Savings: small freeze dryer runs can help identify and correct problems early on, potentially saving significant costs in the long run.
3.Improved Product Quality: small freeze dryer allow for fine-tuning of recipes, processes, and other factors to ensure the final product meets quality standards.
4.Faster Time to Market: By identifying and resolving issues early, small freeze dryer can help accelerate the time it takes to bring a new product to market.
What does a whole small freeze dryer involve?
The technical data of Model A series- Small Size Pilot Freeze Dryer
| Item | Unit | Specifications/Description | ||||
| Model No. | A0.25 | A1.0 | A2.0 | A5 | A10 | |
| Nominal total loading areas | ㎡ | 0.25 | 1 | 2 | 5 | 10 |
| Loading capacity of raw material | kg/batch | 3.5 | 11 | 28 | 77 | 154 |
| Manner of heating | Double side radiation | |||||
| Heating temperature ranges | ℃ | From room temperature to 120 | ||||
| Nominal min.working pressure | Pa | 13 | 20 | |||
| Max.capacity of vapor condenser | Kg/h | 3.2 | 10 | 20 | 65 | 130 |
| Evacuation time to reach within 133Pa | Min. | 15 | ||||
| Total power consumption of the whole systems | kw | 5 | 8 | 15 | 25 | 52 |
Technical data of 3.5kgs pilot plant freeze dryer:
| Model No. | Unit | A0.25 |
| Nominal total loading areas | ㎡ | 0.25 |
| Loading capacity of raw material | kg/batch | 3.5 |
| Manner of heating | Radiant heating from two sides of the heating plate | |
| Heating temperature ranges | ℃ | From room temperature to 120 |
| Nominal min. working pressure | Pa | 13 |
| Max.capacity of vapor condenser | kg/h | 3.2 |
| Evacuation time to reach within 133Pa | min. | 15 |
| Total power consumption of the whole systems | kw | 5 |
Company profile:
Dalian Iceberg Freeze Drying Technology Co., Ltd. is specialized in the research, design and manufacture of the lab scale freeze dryer and food individual quick freezing equipment. The lab scale freeze dryer researched by the Company with foreign advanced technology has reached the international advanced level. The Company's products scatter about the whole country, and even are exported to Japan.
The Company has the strong management capacity of set engineering design and installation.In these years, small freeze dryer undertaken by the Company all have been in good quality,with short construction period and low integrated cost, thus winning the users' praise and recognition.
Delivery for small freeze dryer
FAQ
What is the type and size of our freeze-drying equipment?
We Dalian Iceberg produce and supply freeze drying equipment with the below types and sizes:
1) Type: Industrial scale of freeze dryers with internal assembly of vapor trap(s) with separate condensers performing the functions of alternative vapor trapping and de-icing
Sizes: A50, A75, A100, A125 and A200
2) Type: Pilot Freeze-dryers with one-time condenser
Size: A5, A10, A20, A30
We can also develop other model of pilot freeze-dryers according to customer’s demands
Retains nutrients: Freeze-dried food retains up to 97% of its nutrients, including vitamins, minerals, and antioxidants. Long shelf life: Freeze-drying removes the potential for bacterial growth, so freeze-dried food can last for years. Maintains flavor and texture: Freeze-drying preserves the original shape, flavor, and texture of food. Sustainable: Freeze-drying reduces food waste and transportation and storage costs.
Freeze drying works by first freezing a substance, then lowering the pressure around it to a vacuum, which allows the frozen water to directly transition from a solid (ice) to a gas (water vapor) through a process called sublimation, effectively removing the water content without going through a liquid phase, thus preserving the material's structure and properties; this is often used to preserve food, pharmaceuticals, and biological samples by significantly extending their shelf life.
We Dalian Iceberg produce and supply freeze drying equipment with the below types and sizes: 1)Type: Industrial scale of freeze dryers with internal assembly of vapor trap(s) with separate condensers performing the functions of alternative vapour trapping and de-icing Sizes: A50, A75, A100, A125 and A200 2)Type: Pilot Freeze-dryers with one-time condenser Size: A5, A10, A20, A30 We can also develop other model of pilot freeze-dryers according to customer’s demands
It is 120-150 days in Europe and the United States, and 90-120 days in other regions.
Within 24 hours
The following 14 items of supplies are included in the contract price offer: 1) Drying chambers (with already integrated internal packages of the heating plates and the condensers) 2). Hot water system 3). Vacuum system with units for initial evacuation and vacuum maintaining 4). Ammonia circulation system 5). Alternative de-icing system 6). Pneumatic system 7). Cooling system (cooling tower) 8). Control centre with control panels and computer 9). Freezing tunnels 10). Rail system 11). Trolleys 12). Trays 13). Connecting pipes, pipe fittings and valves for systems 14). Cables, wires, shielded control lines, etc. for all systems We can also add other equipment according to customer's request.
