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Introduction of BQ Series Vegetable Pretreatment
Production Line of Vegetable pretreatment machine
BQ Series Vegetable Pretreatment Production Line is widely used for quick-frozen factory; it is a supporting machine for a whole automatic vegetable quick freeze production line, Vegetable Pretreatment Production Line is automatic washing、blanching、pre-cooling、cooling、vibration-filtering. The production line included, spray sprinkle washing machine, blanch machine, water cooling machine etc.
We also can supply other supporting machines which are according to customer’s requirements, such as sorting machine、draining shaker、vibration-filtering machine.
Vegetable automatic pretreatment machine is water and energy saving type, considering facilitates cleaning, the corner of the tank we designed big corner transition, wide tank, machine are easy to clean.
Considering health, the material of machine’s body we choose SUS 304,the material of water pipe and air pipe we choose pharmaceutical grade SUS304.
Function of Vegetable automatic pretreatment machine
1、Spray sprinkle washing machine(saving-water type)
The fruit and vegetables are washed by the Spray sprinkle strongly on the conveying belt first, and then be washed by the spraying unit at the end of elevating part of equipment. The whole washing line has the circulating water filter unit, for filtering the dreg on the strainer, which is also, have the function of saving water
2、Blanching machine(wire mesh type)
Blanching machine, which is used for removing enzymes of fruit and Vegetables, the raw product will be blanching in the steam heating water from 93—98 at first, not only for dezymotize, but also can kill the microorganism and ovum on the surface of them.
3、Level 1 water cooling machine,
Mainly used for quick chilling after blanching, which can avoid variation of the soluble matter in the raw product part of water in this tank is from circulating water. The tank is so small and easy to changing water.
4,Level 2 ice water cooling machine:
Ice Water cooling machine install with ice water cooling tank、pipeline and line pump，can make cooling water to recycling，keep the product at a lower temperature which is good for quick-freeze of product
5,Elevating machine (wire mesh type) of Vegetable pretreatment machine
1) Frame of box is using SUS304 square pipe.
2)Convey belt adopts SUS304 chain and SUS304 wire belt，width 700mm
3) Using transducer to adjust speed.
4) The material of bearing block is SUS304.
6、Vibrating griddle machine of Vegetable pretreatment machine
1)Frame of box is using SUS304 square pipe，Perforated metal plate.
2) Using hermetic type vibrating motor.
Retains nutrients: Freeze-dried food retains up to 97% of its nutrients, including vitamins, minerals, and antioxidants. Long shelf life: Freeze-drying removes the potential for bacterial growth, so freeze-dried food can last for years. Maintains flavor and texture: Freeze-drying preserves the original shape, flavor, and texture of food. Sustainable: Freeze-drying reduces food waste and transportation and storage costs.
Freeze drying works by first freezing a substance, then lowering the pressure around it to a vacuum, which allows the frozen water to directly transition from a solid (ice) to a gas (water vapor) through a process called sublimation, effectively removing the water content without going through a liquid phase, thus preserving the material's structure and properties; this is often used to preserve food, pharmaceuticals, and biological samples by significantly extending their shelf life.
We Dalian Iceberg produce and supply freeze drying equipment with the below types and sizes: 1)Type: Industrial scale of freeze dryers with internal assembly of vapor trap(s) with separate condensers performing the functions of alternative vapour trapping and de-icing Sizes: A50, A75, A100, A125 and A200 2)Type: Pilot Freeze-dryers with one-time condenser Size: A5, A10, A20, A30 We can also develop other model of pilot freeze-dryers according to customer’s demands
It is 120-150 days in Europe and the United States, and 90-120 days in other regions.
Within 24 hours
The following 14 items of supplies are included in the contract price offer: 1) Drying chambers (with already integrated internal packages of the heating plates and the condensers) 2). Hot water system 3). Vacuum system with units for initial evacuation and vacuum maintaining 4). Ammonia circulation system 5). Alternative de-icing system 6). Pneumatic system 7). Cooling system (cooling tower) 8). Control centre with control panels and computer 9). Freezing tunnels 10). Rail system 11). Trolleys 12). Trays 13). Connecting pipes, pipe fittings and valves for systems 14). Cables, wires, shielded control lines, etc. for all systems We can also add other equipment according to customer's request.
