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Production Line of Vegetable processing machine
The vegetable processing machine is extensively utilized in quick-freezing factories as part of a fully automated vegetable quick-freeze production line. vegetable processing machine performs automated washing, blanching, pre-cooling, cooling, and vibration filtering. The production line includes equipment such as a vegetable Spray sprinkle washing machine, vegetable blanching machine, and water cooling machine.
We also supply other auxiliary machines based on customer requirements, such as sorting machines, draining shakers, and vibration filters.
This automatic vegetable processing machine is engineered for water and energy efficiency. The tank design features wide dimensions and large-radius corners to facilitate thorough cleaning. All structural components, including water and air pipelines, are manufactured from SUS 304 stainless steel, with piping materials meeting pharmaceutical-grade standards for enhanced food safety.
Function of Vegetable processing machine
1,Vegetable spray sprinkle washing machine
Vegetable spray sprinkle washing machine is washing fruit and vegetables by the Spray sprinkle strongly on the conveying belt first, and then be washed by the spraying unit at the end of elevating part of equipment. The whole washing line has the circulating water filter unit, for filtering the dreg on the strainer, which is also, have the function of saving water.
2,Vegetable blanching machine
Vegetable blanching machine, which is used for removing enzymes of fruit and Vegetables,blanching machine is blanching the raw product in the steam heating water from 93—98 at first, not only for dezymotize, but also can kill the microorganism and ovum on the surface of them.
Vegetable blanching machine is not only for vegetable and fruit,but also for sea food etc.
3,The first-stage water cooling machine,
The first-stage water chiller ensures fast cooling post-blanching, preventing nutrient degradation. Its dual water supply (fresh + recirculated) and space-saving tank simplify operation and upkeep.
4,The second-stage ice water cooling machine:
The second-stage ice water cooling apparatus comprises a refrigeration tank, a dedicated piping system, and a centrifugal pump. It regulates product temperature at optimal levels to maximize quick-freezing effectiveness. Utilizing a closed-loop design, it continuously circulates chilled water to maintain efficiency.
5,The wire mesh elevating conveyor for vegetable pretreatment features:
Frame construction: Made of SUS304 square tubing for durability.
Conveyor belt: Equipped with an SUS304 chain and 700mm-wide stainless steel wire mesh belt.
Speed control: Adjustable via a frequency transducer (inverter).
Bearing blocks: Fabricated from SUS304 stainless steel for corrosion resistance.
6,Vibrating griddle machine of Vegetable pretreatment machine
Sturdy Construction: Frame fabricated from SUS304 stainless steel square tubing for durability.
Perforated Plate Design: High-quality SUS304 perforated metal plate ensures efficient drainage and filtration.
Sealed Vibration Motor: Equipped with a hermetic-type vibrating motor for reliable, maintenance-free operation.
Retains nutrients: Freeze-dried food retains up to 97% of its nutrients, including vitamins, minerals, and antioxidants. Long shelf life: Freeze-drying removes the potential for bacterial growth, so freeze-dried food can last for years. Maintains flavor and texture: Freeze-drying preserves the original shape, flavor, and texture of food. Sustainable: Freeze-drying reduces food waste and transportation and storage costs.
Freeze drying works by first freezing a substance, then lowering the pressure around it to a vacuum, which allows the frozen water to directly transition from a solid (ice) to a gas (water vapor) through a process called sublimation, effectively removing the water content without going through a liquid phase, thus preserving the material's structure and properties; this is often used to preserve food, pharmaceuticals, and biological samples by significantly extending their shelf life.
We Dalian Iceberg produce and supply freeze drying equipment with the below types and sizes: 1)Type: Industrial scale of freeze dryers with internal assembly of vapor trap(s) with separate condensers performing the functions of alternative vapour trapping and de-icing Sizes: A50, A75, A100, A125 and A200 2)Type: Pilot Freeze-dryers with one-time condenser Size: A5, A10, A20, A30 We can also develop other model of pilot freeze-dryers according to customer’s demands
It is 120-150 days in Europe and the United States, and 90-120 days in other regions.
Within 24 hours
The following 14 items of supplies are included in the contract price offer: 1) Drying chambers (with already integrated internal packages of the heating plates and the condensers) 2). Hot water system 3). Vacuum system with units for initial evacuation and vacuum maintaining 4). Ammonia circulation system 5). Alternative de-icing system 6). Pneumatic system 7). Cooling system (cooling tower) 8). Control centre with control panels and computer 9). Freezing tunnels 10). Rail system 11). Trolleys 12). Trays 13). Connecting pipes, pipe fittings and valves for systems 14). Cables, wires, shielded control lines, etc. for all systems We can also add other equipment according to customer's request.
