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There are many benefits to IQF products. One of the biggest advantages of Individual Fluidized Freezing machine is that it helps to preserve the quality and freshness of the food. The individual flash-freezing process helps to prevent the food from being frozen into one big clump.
When the food is frozen quickly, smaller ice crystals form. This helps to preserve the taste and texture of the food. Large ice crystals formed during slower freezing processes can damage the cell walls of the food products, which can affect the taste and texture.
IQF food items are available all year round, making them a convenient and affordable option for those who want to eat fresh, healthy foods without having to worry about wasting food.
As a result, vegetables which made by IQF machine are a great option for those who want the convenience of frozen foods but don't want to sacrifice quality or taste.
BL series Individual Fluidized Freezing machine
BL series IQF machine use stainless steel wire mesh or plastic mesh belt as a conveyor belt, the material is affected by strong cold wind from bottom to up during the conveying process, forming a boiling fluidized state in the fluidized bed, due to the large contact surface between the strong cold air and the material surface, the freezing speed is faster than the general blower freezers, and the frozen products are monomer, with the following characteristics:
1 The internal frame of Individual Fluidized Freezing machine is made of high-quality stainless steel (SUS304), and the heat exchanger uses aluminum tube and aluminum sheet to change the pitch design. The heat exchanger pipeline design process is short and the heat exchange efficiency is high.
2 Fan of Individual Fluidized Freezing machine adopts Sino-US joint venture low-temperature special moisture-proof and waterproof motor.
3 The transmission system of Individual Fluidized Freezing machine adopts inverter to realize endless speed change.
4 Reasonable design of the air distribution system of Individual Fluidized Freezing machine makes the product freeze more reliable to achieve fluidization.
5 Electronic control system of IQF machine : computer control and manual control options.
IQF machine is mainly suitable for frozen foods are a variety of vegetables, aquatic products and fruits, such as: edamame, green beans, asparagus, diced chili, cooked shrimp, yellow peach, apple and so on
BL series IQF machine is divided into three forms: A-type flow type B type flow type and C-type flow type.
BL series A-type IQF machine Features
Low feed height, easy maintenance, conveyor belt is divided into one and two sections, can be selected according to different products.
BL series B type IQF machine features
1 Separate the surface freezing from the deep temperature freezing, and the frozen products have beautiful appearance, good quality and low energy consumption.
2 The pre-cooling device is equipped with a fan, and the air volume and pressure are adjustable.
3 No sanitary dead corners, easy and fast cleaning.
BL series C type flow type IQF machine features
Import conveyor belt, can achieve forward and backward conveying, prevent material adhesion, the whole process is controlled by computer, according to different product input different signals for high-quality freezing.
一、Technical data of SLD-S-2000 IQF machine
No. | Item | Specification | Remark |
1 | Freezing capacity | 2000Kg/h | |
2 | Freezing time | 6-30min Stepless adjustable | Frequency adjusted |
3 | Inlet temperature | +15℃ | |
4 | Core temperature | -18℃ | |
5 | Air temperature in freezing room | -33℃- -35℃ | |
6 | Width of convey wire mesh | 1200mm | Two sections type，leak proof treatment of two sides |
7 | The size of freezing room | L 10×W 4.8×H 3.6m | |
8 | Installed power | 70Kw | 3phase 5 wire,380V |
9 | Wire mesh reducing motor | 1.5Kw×2 sets | Frequency control speed |
10 | Quick-freeze fan | Total 8 sets: Front 3 sets*7.5Kw， back 5 sets*7.5Kw | High-efficient aviation type fan |
11 | Motor of Wire mesh vibrating chain shaft | 1.5Kw×3 sets | Each set including 3 pcs chain shaft |
12 | Wire mesh vibrating chain shaft | 9pcs | |
13 | Aluminum alloy evaporator | 1400s.q meter×2 pcs | 2800 sq. meter |
14 | Cooling capacity of quick-freezer | 325Kw | evaporate temperature -40℃ |
二、SLD-S-2000 material of IQF machine
Adopt SUS304/2B and aluminum(excluding the motor)，designed by HACCP requirements,according to the international food safety and hygiene standards.
Technical data of 1.5T/h IQF machine:
No. | Item | remark | |
1 | Freezing capacity | 1500Kg/h | |
2 | Freezing time | 6-30min Stepless adjusted | Frequency adjusted |
3 | Inlet temperature | +10℃ | |
4 | outlet temperature | -18℃ | |
5 | air temperature in freezing room | -35±2℃ | |
6 | Width of convey wire mesh | 1230mm | |
7 | The size of freezing room | L 11.7×W 4.8×H 3.6m | |
8 | Quick-freeze fan | 8sets, SS304 | High-efficient aviation Aluminum Die Casting type fan |
9 | Installed power | 70Kw | 3phase 5wire,380V |
10 | Wire mesh reducing motor | 1set | Frequency control speed |
11 | Wire mesh vibrating chain shaft | 3sets（15pcs） | Frequency control speed |
12 | evaporator | SUS304 frame | |
13 | Cooling capacity of quick-freezer | 240Kw | evaporate temperature -40℃ |
2、BL1500A material of IQF machine
Adopt SUS304/2B and aluminum(excluding the motor)，designed by HACCP requirements, according to the international food safety and hygiene standards
1）Frame of box is using SUS304 square pipe.
2）Convey belt are made of SUS304 chain and SUS304 wire mesh,adpots frequency control speed
3）The material of bearing block is SUS304.
4）size of room body：L 10m×W 4.8m×H 3.6m。Board is imported from Germany, double-side stainless steel plate，the thickness of polyurethane board: 120mm.
5）There are strongly wind wire mesh washing and blowing device in feed inlet.
6）air distribution device of IQF machine under wire mesh belt，examine path is paved 3mm pattern aluminum plate.
7）leak proof treatment is made of two sides of mesh belt。
8）The material of vibrating shaft,transimission shaft, chain wheel are made of SS 2CR13.
9）Electronic control of IQF machine: Standing type, the material of body is SUS304, electrical element, frequency drive is famous brand, display of room temperature: double-temperature (input 1 set, output 1 set), we installed lighting system (waterproof type) on 36V voltage.
Retains nutrients: Freeze-dried food retains up to 97% of its nutrients, including vitamins, minerals, and antioxidants. Long shelf life: Freeze-drying removes the potential for bacterial growth, so freeze-dried food can last for years. Maintains flavor and texture: Freeze-drying preserves the original shape, flavor, and texture of food. Sustainable: Freeze-drying reduces food waste and transportation and storage costs.
Freeze drying works by first freezing a substance, then lowering the pressure around it to a vacuum, which allows the frozen water to directly transition from a solid (ice) to a gas (water vapor) through a process called sublimation, effectively removing the water content without going through a liquid phase, thus preserving the material's structure and properties; this is often used to preserve food, pharmaceuticals, and biological samples by significantly extending their shelf life.
We Dalian Iceberg produce and supply freeze drying equipment with the below types and sizes: 1)Type: Industrial scale of freeze dryers with internal assembly of vapor trap(s) with separate condensers performing the functions of alternative vapour trapping and de-icing Sizes: A50, A75, A100, A125 and A200 2)Type: Pilot Freeze-dryers with one-time condenser Size: A5, A10, A20, A30 We can also develop other model of pilot freeze-dryers according to customer’s demands
It is 120-150 days in Europe and the United States, and 90-120 days in other regions.
Within 24 hours
The following 14 items of supplies are included in the contract price offer: 1) Drying chambers (with already integrated internal packages of the heating plates and the condensers) 2). Hot water system 3). Vacuum system with units for initial evacuation and vacuum maintaining 4). Ammonia circulation system 5). Alternative de-icing system 6). Pneumatic system 7). Cooling system (cooling tower) 8). Control centre with control panels and computer 9). Freezing tunnels 10). Rail system 11). Trolleys 12). Trays 13). Connecting pipes, pipe fittings and valves for systems 14). Cables, wires, shielded control lines, etc. for all systems We can also add other equipment according to customer's request.
