• Alternative Vapor Trap Freeze Dried Equipment
  • Alternative Vapor Trap Freeze Dried Equipment
  • Alternative Vapor Trap Freeze Dried Equipment
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Alternative Vapor Trap Freeze Dried Equipment

  • Dalian Iceberg
  • China
  • 4-6 months
  • 10 sets/year
1.Alternative vapor trap freeze dried equipment, we have continuous with brands such as MEIJI FOODS, AJINOMOTO, EIYOH FOODS, C.Y. FOODS, Fruitful etc. 2.Alternative vapor trap freeze dried equipment are mainly used in food industry, such as vegetables, fruits, seafood, condiments, coffee, bird's nest and so on.

Alternative vapor trap freeze dried equipment:


Freeze dried food


Alternative type vapor trap freeze dried equipment can produce all kinds of food,such as 

Freeze dried fruit,Freeze dried vegetable,Freeze dried sea food,Freeze dried powder

Alternative vapor trap freeze dried equipment


The technical data of Model A - Alternative type vapor trap freeze dried equipment


Model A series Freeze dried equipment using alternative vapor trap:

SpecificationsCombination type for industrialized production
     Model2XA252XA502XA752XA1002XA1252XA200
Loading capacity (kgs/batch)66013201980264033005280
Max.capacity of vapor condensing (kg/h)115230350460560900
Nominal total loading area of heating plates(㎡)50100150200250400
Operating temperature of heating plates (℃)30~120
Nominal working pressure (Pa)30~120
Evacuating time to reach 133 Pa with empty loading (min.)15~20
Required peak cooling capacity at -40℃(kw)80158240320360650
Max.vapor consumption of 0.7 MPa (kg/h)1202203604807001150
Installation power (KW)508990115115165
Economic combination type(2xA25/50/75/100/125/200) (4xA25/50/75/100/125/200)

(6xA25/50/75/100/125/200) (8xA25/50/75/100/125/200)


The type and size of our freeze-drying equipment


We Dalian Iceberg produce and supply freeze drying equipment with the below types and sizes:

1)    Type: Industrial scale of freeze dryers

with internal assembly of vapor trap(s) with separate condensers performing the functions of alternative vapor trapping and de-icing

Sizes: A50, A75, A100, A125 and A200

2)    Type: Pilot Freeze-dryers with one-time condenser

Size: A5, A10, A20, A30

We can also develop other model of pilot freeze-dryers according to customer's demands.


Advantage of Alternative type vapor trap freeze dried equipment


High efficiency:

The surface of the heating plate is anodized to greatly improve the radiation efficiency of the heating plate, so that the product can obtain enough heat for sublimation and speed up the drying.

 

The unique design of the heating plate allows the hot water system to provide hot water to the heating plate at the temperature set by the freeze-drying process, ensuring uniform heating and small temperature difference between the inlet and outlet. The system provides sufficient heat required for the sublimation period.


High quality control:

The control system can accurately monitor and adjust the drying parameters to maintain the quality of the product at a high quality.


Flexibility:

Applicable to different products and sample sizes, buyers are more flexible in production.


Continuous operation:

While the freeze-drying process continues, the condenser is continuously de-iced, so that the drying chamber maintains a constant vacuum and optimal drying conditions.

 

The continuous de-icing system in the Food and beverage industries of vacuum freeze dryer provides the main advantage of uninterrupted operation by automatically clearing ice accumulation on the condenser, without stopping the freeze-drying process for manual defrosting, thereby improving production efficiency and reducing downtime; this is especially beneficial for large-scale production runs where continuous operation is critical.


Increased production capacity:

The trap is built into the bottom of the drying chamber and is equipped with a dual-chamber steam condenser continuous deicing (CDI). When the right condenser in the cabin begins to melt, the condenser sealing door panel in the cabin moves from the left to the right, closing the right condenser, and the left condenser communicates with the cabin to capture water vapor. The negative pressure water vapor on the right side of the cabin is connected to the ice melting tank and enters the right condenser in the cabin that has been sealed by the sealing door panel, melting the thin ice on the tube bundle into water, and flows into the ice melting tank through the lower part of the same pipeline. After the right condenser completes ice melting, it turns to the left side to melt ice, realizing alternating ice melting of the two traps. During the entire freeze-drying process, no additional time is required for separate ice melting, which helps to increase production to a certain extent.


Alternative type vapor trap freeze dried equipment

Reduced downtime:

Alternative type vapor trap freeze dried equipment using alternative vapor trap does not need to be stopped for manual deicing during production intervals, and the freeze-drying production process is continuous, thereby increasing production throughput.


Consistent product quality:

Through stable condenser performance, the continuous ice melting system helps ensure uniform drying conditions of Alternative type vapor trap freeze dried equipment for consistent product quality.


High-quality service:

For every contract project, our engineers must go to the customer site to guide installation and debugging for Alternative type vapor trap freeze dried equipment.


Alternative vapor trap freeze dried equipment working process


Freeze dried equipment using alternative vapor trap


Other systems of Alternative vapor trap freeze dried equipment


Alternative vapor trap freeze dried equipment


Company profile

Dalian Iceberg Freeze Drying Technology Co., Ltd. is specialized in the research, design and manufacture of the Alternative vapor trap freeze dried equipment and food individual quick freezing equipment. Freeze dried equipment using alternative vapor trap researched by the Company with foreign advanced technology has reached the international advanced level. The Company's products scatter about the whole country, and even are exported to Japan.

The Company has the strong management capacity of set engineering design and installation.In these years, Freeze dried equipment using alternative vapor trap undertaken by the Company all have been in good quality,with short construction period and low integrated cost, thus winning the users' praise and recognition.

That 'Integrity, Quality and Credit' is our service tenet. We are willing to join hands with more foreign and domestic friends for common development based upon mutual benefit.

Alternative type vapor trap freeze dried equipment






  • Why freeze dry?

    Retains nutrients: Freeze-dried food retains up to 97% of its nutrients, including vitamins, minerals, and antioxidants. Long shelf life: Freeze-drying removes the potential for bacterial growth, so freeze-dried food can last for years. Maintains flavor and texture: Freeze-drying preserves the original shape, flavor, and texture of food. Sustainable: Freeze-drying reduces food waste and transportation and storage costs.

  • How freeze-drying works?

    Freeze drying works by first freezing a substance, then lowering the pressure around it to a vacuum, which allows the frozen water to directly transition from a solid (ice) to a gas (water vapor) through a process called sublimation, effectively removing the water content without going through a liquid phase, thus preserving the material's structure and properties; this is often used to preserve food, pharmaceuticals, and biological samples by significantly extending their shelf life.

  • What is the type and size of our freeze drying equipment?

    We Dalian Iceberg produce and supply freeze drying equipment with the below types and sizes: 1)Type: Industrial scale of freeze dryers with internal assembly of vapor trap(s) with separate condensers performing the functions of alternative vapour trapping and de-icing Sizes: A50, A75, A100, A125 and A200 2)Type: Pilot Freeze-dryers with one-time condenser Size: A5, A10, A20, A30 We can also develop other model of pilot freeze-dryers according to customer’s demands

  • How long is the production time of the equipment?

    It is 120-150 days in Europe and the United States, and 90-120 days in other regions.

  • How soon can we respond to the customer's inquiry?

    Within 24 hours

  • What is the scope of supply of freeze-drying equipment?

    The following 14 items of supplies are included in the contract price offer: 1) Drying chambers (with already integrated internal packages of the heating plates and the condensers) 2). Hot water system 3). Vacuum system with units for initial evacuation and vacuum maintaining 4). Ammonia circulation system 5). Alternative de-icing system 6). Pneumatic system 7). Cooling system (cooling tower) 8). Control centre with control panels and computer 9). Freezing tunnels 10). Rail system 11). Trolleys 12). Trays 13). Connecting pipes, pipe fittings and valves for systems 14). Cables, wires, shielded control lines, etc. for all systems We can also add other equipment according to customer's request.

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