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The Characters of the Freeze-Dried Product
Frozen products are dried under vacuum, ensuring that the inherent solvents in the product (i.e. water) are removed as vapor. This preserves the overall product structure and size, as well as all nutrients, flavors, and colors.
The most popular Pet food vacuum freeze dryer are125㎡ & 200㎡,See the following techinical details
Item | Unit | Specifications/Description | Specifications/Description |
Model | A125 | A200 | |
Nominal total loading areas | ㎡ | 125 | 200 |
Loading capacity of raw material | kg/batch | 1650 | 2640 |
Manner of heating | Radiant heating from two sides of the heating plate | Radiant heating from two sides of the heating plate | |
Dimensions of single tray | mm | L 687 * W 568 * H 30~40 or L 720 * W 568 * H 30~40 | L 687 * W 568 * H 30~40 or L 720 * W 568 * H 30~40 |
Heating temperature ranges | ℃ | From room temperature to 130 | From room temperature to 130 |
Nominal working pressure ranges | Pa | 30~120 | 30~120 |
Max.capacity of vapor condenser | Kg/h | 280 | 450 |
Evacuation time to reach within 133Pa | min | 12~15 | 12~15 |
Steam consumption at peak steam pressure of 0.7Mpa | Kg/h | 400 | 650 |
Requested pealing cooling capacity at -40℃ | KW | 217 | 350 |
Total power consumption of the whole systems | KW | 55 | 80 |
The temperature of de-icing system | ℃ | 15~25 | 15~25 |
Tray material | Aluminum | Aluminum | |
Tray dimension | mm | 678*568*35mm or 720*568*35 | 678*568*35mm or 720*568*35 |
Tray quantities | Pcs/batch | 300 | 480 |
Trolley material | Stainless steel | Stainless steel | |
Trolley quantities | Pcs/batch | 5 | 8 |
The advantage of Food vacuum freeze dryer
Vapor trap is built into the bottom of Batch vacuum freeze dryer chamber and is equipped with a double steam condenser for continuous deicing (CDI).
During the whole freeze-drying process, When the right condenser in the chamber begins to melt ice, the sealing door plate of the condenser in the chamber moves from the left side to the right side to close the right condenser, and the left condenser communicates with the chamber for water vapor capture. The de-icing tank connects the negative pressure water vapor on the right side of the chamber into the right condenser which has been closed by the sealed door, and melts the thin ice collected on the bundle into water, which flows into the de-icing tank through the lower part of the same pipeline. After the right condenser completes the ice melting, it turns to the left side to achieve the alternating ice melting of the two condensers. During the whole freeze-drying process, no additional time is required to melt the ice individually, which helps to increase the capacity of production.
The scope of supply of Pet food vacuum freeze dryer
1) Drying chambers
2). Hot water system
3). Vacuum system
4). Ammonia circulation system
5). Alternative de-icing system
6). Pneumatic system
7). Cooling system
8). Control center with control panels and computer
9). Freezing tunnels
10). Rail system
11). Trolleys
12). Trays
13). Connecting pipes, pipe fittings and valves for systems
14). Cables, wires, shielded control lines, etc. for all systems
We can also add other equipment according to customer's request.
Pet food which made by Pet food vacuum freeze dryer
Company profile
Dalian Iceberg Freeze Drying Technology Co., Ltd. is specialized in the research, design and manufacture of Pet food vacuum freeze dryerand food individual quick freezing equipment. Pet food vacuum freeze dryer researched by the Company with foreign advanced technology has reached the international advanced level. The Company's products scatter about the whole country, and are exported to Central and South America, Southeast Asia, Europe.
FAQ
How freeze-drying works?
Freeze drying works by first freezing a substance, then lowering the pressure around it to a vacuum, which allows the frozen water to directly transition from a solid (ice) to a gas (water vapor) through a process called sublimation, effectively removing the water content without going through a liquid phase, thus preserving the material's structure and properties; this is often used to preserve food, pharmaceuticals, and biological samples by significantly extending their shelf life.
Retains nutrients: Freeze-dried food retains up to 97% of its nutrients, including vitamins, minerals, and antioxidants. Long shelf life: Freeze-drying removes the potential for bacterial growth, so freeze-dried food can last for years. Maintains flavor and texture: Freeze-drying preserves the original shape, flavor, and texture of food. Sustainable: Freeze-drying reduces food waste and transportation and storage costs.
Freeze drying works by first freezing a substance, then lowering the pressure around it to a vacuum, which allows the frozen water to directly transition from a solid (ice) to a gas (water vapor) through a process called sublimation, effectively removing the water content without going through a liquid phase, thus preserving the material's structure and properties; this is often used to preserve food, pharmaceuticals, and biological samples by significantly extending their shelf life.
We Dalian Iceberg produce and supply freeze drying equipment with the below types and sizes: 1)Type: Industrial scale of freeze dryers with internal assembly of vapor trap(s) with separate condensers performing the functions of alternative vapour trapping and de-icing Sizes: A50, A75, A100, A125 and A200 2)Type: Pilot Freeze-dryers with one-time condenser Size: A5, A10, A20, A30 We can also develop other model of pilot freeze-dryers according to customer’s demands
It is 120-150 days in Europe and the United States, and 90-120 days in other regions.
Within 24 hours
The following 14 items of supplies are included in the contract price offer: 1) Drying chambers (with already integrated internal packages of the heating plates and the condensers) 2). Hot water system 3). Vacuum system with units for initial evacuation and vacuum maintaining 4). Ammonia circulation system 5). Alternative de-icing system 6). Pneumatic system 7). Cooling system (cooling tower) 8). Control centre with control panels and computer 9). Freezing tunnels 10). Rail system 11). Trolleys 12). Trays 13). Connecting pipes, pipe fittings and valves for systems 14). Cables, wires, shielded control lines, etc. for all systems We can also add other equipment according to customer's request.
