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Large Batch Vacuum Freezer Lyophilizer
Vacuum freeze drying process
1. Frozen original material first,
2. Ensure the condition of vacuum and adequate heating of Vacuum Freezer Lyophilizer, then the water will be removed from frozen product by sublimate,
3. Finished product will maintain frozen state and biological structure.
Model A series -standard type-Batch vacuum freeze lyophilizer
| Standard type for industrialized production | ||||||
| Model | A25 | A50 | A75 | A100 | A125 | A200 |
| Loading capacity (kgs/batch) | 330 | 660 | 990 | 1320 | 1650 | 2640 |
| Nominal total loading area of heating plates(㎡) | 25 | 50 | 75 | 100 | 125 | 200 |
| Max.capacity of vapor condensing (kg/h) | 57.5 | 115 | 173 | 230 | 280 | 450 |
| Operating temperature of heating plates (℃) | 30~120 | 30~120 | 30~120 | 30~120 | 30~120 | 30~120 |
| Nominal working pressure (Pa) | 30~120 | 30~120 | 30~120 | 30~120 | 30~120 | 30~120 |
| Evacuating time to reach within 133 Pa with empty loading (min.) | 15~20 | |||||
| Required peak cooling capacity at -40℃(kw) | 45 | 85 | 132 | 180 | 217 | 350 |
| Max.vapor consumption of 0.7 MPa (kg/h) | 70 | 135 | 200 | 240 | 400 | 650 |
| Installation power (KW) | 30 | 55 | 68 | 86 | 55 | 80 |
Other auxiliary systems of Large vacuum freeze lyophilizer
1)Drying chambers
2). Hot water system
3). Vacuum system
4). Ammonia circulation system
5). Alternative de-icing system
6). Pneumatic system
7). Cooling system (cooling tower)
8). Control systems
9). Freezing tunnels
10). Rail system
11). Trolleys
12). Trays
The equipment of freeze-drying trays:
Company profile
Dalian Iceberg Freeze Drying Technology Co., Ltd. is specialized in the research, design and manufacture of the Large vacuum freeze lyophilizer and food individual quick freezing equipment. Large vacuum freeze lyophilizer researched by the Company with foreign advanced technology has reached the international advanced level. The Company's products scatter about the whole country, and are exported to Central and South America, Southeast Asia, Europe.
The Company has the strong management capacity of set engineering design and installation of Vacuum Freezer Lyophilizer.In these years, Food and beverage batch industries of freeze dryer undertaken by the Company all have been in good quality,with short construction period and low integrated cost, thus winning the users' praise and recognition.
Our main clients of Batch vacuum freeze lyophilizer:MEIJI FOODS ,AJINOMOTO,EIYOH FOODS ,C.Y. FOODS ,Fruitful etc.
FAQ
How freeze-drying works?
Freeze drying works by first freezing a substance, then lowering the pressure around it to a vacuum, which allows the frozen water to directly transition from a solid (ice) to a gas (water vapor) through a process called sublimation, effectively removing the water content without going through a liquid phase, thus preserving the material's structure and properties; this is often used to preserve food, pharmaceuticals, and biological samples by significantly extending their shelf life.
Delivery Vacuum Freezer Lyophilizer
Retains nutrients: Freeze-dried food retains up to 97% of its nutrients, including vitamins, minerals, and antioxidants. Long shelf life: Freeze-drying removes the potential for bacterial growth, so freeze-dried food can last for years. Maintains flavor and texture: Freeze-drying preserves the original shape, flavor, and texture of food. Sustainable: Freeze-drying reduces food waste and transportation and storage costs.
Freeze drying works by first freezing a substance, then lowering the pressure around it to a vacuum, which allows the frozen water to directly transition from a solid (ice) to a gas (water vapor) through a process called sublimation, effectively removing the water content without going through a liquid phase, thus preserving the material's structure and properties; this is often used to preserve food, pharmaceuticals, and biological samples by significantly extending their shelf life.
We Dalian Iceberg produce and supply freeze drying equipment with the below types and sizes: 1)Type: Industrial scale of freeze dryers with internal assembly of vapor trap(s) with separate condensers performing the functions of alternative vapour trapping and de-icing Sizes: A50, A75, A100, A125 and A200 2)Type: Pilot Freeze-dryers with one-time condenser Size: A5, A10, A20, A30 We can also develop other model of pilot freeze-dryers according to customer’s demands
It is 120-150 days in Europe and the United States, and 90-120 days in other regions.
Within 24 hours
The following 14 items of supplies are included in the contract price offer: 1) Drying chambers (with already integrated internal packages of the heating plates and the condensers) 2). Hot water system 3). Vacuum system with units for initial evacuation and vacuum maintaining 4). Ammonia circulation system 5). Alternative de-icing system 6). Pneumatic system 7). Cooling system (cooling tower) 8). Control centre with control panels and computer 9). Freezing tunnels 10). Rail system 11). Trolleys 12). Trays 13). Connecting pipes, pipe fittings and valves for systems 14). Cables, wires, shielded control lines, etc. for all systems We can also add other equipment according to customer's request.
