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General Principles of Freeze-Drying of Meat vacuum freeze dryer
Freeze-drying of batch freeze dryer is to pre-freeze substances containing a large amount of water (such as: fruits, vegetables, meat products, Chinese soup such as egg drop soup, plasma, concentrated fruit pulp, liquid protein, pharmaceuticals, etc.) to crystallize the free water in the substances, and then sublime the crystal water in the substance under high vacuum conditions, and then remove part of the adsorbed water in the substance after the sublimation of the crystal water is completed, and finally obtain a dry product with a residual water content of about 1-4%.
General Principles of Freeze-Drying of batch freeze dryer
Model A series -standard type-batch freeze dryer
| Specifications | Standard type for industrialized production | |||||
| Model | A25 | A50 | A75 | A100 | A125 | A200 |
| Loading capacity (kgs/batch) | 330 | 660 | 990 | 1320 | 1650 | 2640 |
| Nominal total loading area of heating plates(㎡) | 25 | 50 | 75 | 100 | 125 | 200 |
| Max.capacity of vapor condensing (kg/h) | 57.5 | 115 | 173 | 230 | 280 | 450 |
| Operating temperature of heating plates (℃) | 30~120 | |||||
| Nominal working pressure (Pa) | 30~120 | |||||
| Evacuating time to reach within 133 Pa with empty loading (min.) | 15~20 | |||||
| Required peak cooling capacity at -40℃(kw) | 45 | 85 | 132 | 180 | 217 | 350 |
| Max.vapor consumption of 0.7 MPa (kg/h) | 70 | 135 | 200 | 240 | 400 | 650 |
| Installation power (KW) | 30 | 55 | 68 | 86 | 55 | 80 |
The scope of supply of batch freeze dryer
1) Drying chambers
2). Hot water system
3). Vacuum system with units for initial evacuation and vacuum maintaining
4). Ammonia circulation system
5). Alternative de-icing system
6). Pneumatic system
7). Cooling system (cooling tower)
8). Control centre with control panels and computer
9). Freezing tunnels
10). Rail system
11). Trolleys
12). Trays
13). Connecting pipes, pipe fittings and valves for systems
14). Cables, wires, shielded control lines, etc. for all systems
We can also add other equipment according to customer's request.
Working process of batch freeze dryer
Company profile:
Dalian Iceberg Freeze Drying Technology Co., Ltd. is specialized in the research, design and manufacture of the Meat vacuum freeze dryer and food individual quick freezing equipment. Meat freeze dryer researched by the Company with foreign advanced technology has reached the international advanced level. The Company's products scatter about the whole country, and are exported to Central and South America, Southeast Asia, Europe.
The Company has the strong management capacity of set engineering design and installation of Meat freeze dryer.In these years, Meat freeze dryer undertaken by the Company all have been in good quality,with short construction period and low integrated cost, thus winning the users' praise and recognition.
Our main clients of Meat batch freeze dryer:MEIJI FOODS ,AJINOMOTO,EIYOH FOODS ,C.Y. FOODS ,Fruitful etc.
FAQ
What is the type and size of batch freeze dryer?
We Dalian Iceberg produce and supply Meat freeze dryer with the below types and sizes:
1) Type: Industrial scale of Meat freeze dryer
with internal assembly of vapor trap(s) with separate condensers performing the functions of alternative vapor trapping and de-icing
Sizes: A50, A75, A100, A125 and A200
2) Type: Pilot Meat freeze dryer with one-time condenser
Size: A5, A10, A20, A30
We can also develop other model of pilot freeze-dryers according to customer's demands
Retains nutrients: Freeze-dried food retains up to 97% of its nutrients, including vitamins, minerals, and antioxidants. Long shelf life: Freeze-drying removes the potential for bacterial growth, so freeze-dried food can last for years. Maintains flavor and texture: Freeze-drying preserves the original shape, flavor, and texture of food. Sustainable: Freeze-drying reduces food waste and transportation and storage costs.
Freeze drying works by first freezing a substance, then lowering the pressure around it to a vacuum, which allows the frozen water to directly transition from a solid (ice) to a gas (water vapor) through a process called sublimation, effectively removing the water content without going through a liquid phase, thus preserving the material's structure and properties; this is often used to preserve food, pharmaceuticals, and biological samples by significantly extending their shelf life.
We Dalian Iceberg produce and supply freeze drying equipment with the below types and sizes: 1)Type: Industrial scale of freeze dryers with internal assembly of vapor trap(s) with separate condensers performing the functions of alternative vapour trapping and de-icing Sizes: A50, A75, A100, A125 and A200 2)Type: Pilot Freeze-dryers with one-time condenser Size: A5, A10, A20, A30 We can also develop other model of pilot freeze-dryers according to customer’s demands
It is 120-150 days in Europe and the United States, and 90-120 days in other regions.
Within 24 hours
The following 14 items of supplies are included in the contract price offer: 1) Drying chambers (with already integrated internal packages of the heating plates and the condensers) 2). Hot water system 3). Vacuum system with units for initial evacuation and vacuum maintaining 4). Ammonia circulation system 5). Alternative de-icing system 6). Pneumatic system 7). Cooling system (cooling tower) 8). Control centre with control panels and computer 9). Freezing tunnels 10). Rail system 11). Trolleys 12). Trays 13). Connecting pipes, pipe fittings and valves for systems 14). Cables, wires, shielded control lines, etc. for all systems We can also add other equipment according to customer's request.
